Paper held at SAG Conference 2011 By S. Gaulocher (ABB), Stadler (ABB), Th. von Hoff (ABB), R. Veldsman (ABB), A. Fuerst (ABB) and J. Koponen (ABB): Gearless mill drives (GMDs) are the workhorse in the mineral processing industries, more specifically when it comes to grinding crushed ore and cement (in various production stages) in semiautogenous (SAG) mills and large ball mills.
E Primary SAG, 34x1 6 Two variable speed ac motors coupled mill, 4 million 22,500 to a gear drive with air clutches. motor, million each 6000 Two secondary ac synchronized motor coupled to a gear mill, million ball mills, 18x27 drive with an air clutch. motor, 602,000 6050 F Ptimary SAG, 34x16 Ringmotor system. mill, million ...
The Cadia Hill concentrator was commissioned in July 1998, aiming at processing 2065 t/h of monzonite ore, giving an annual processing rate of 17 Mtpa. Hart et al (2001) reported a range of ...
The world's most powerful gearless mill drives The three gearless mill drive (GMD) systems are the ABB most powerful ever made. The GMD for the 40foot SAG mill has a power rating of 28 megawatts (MW), and the GMDs for the two 28foot ball mills have a power rating of 22 MW. They are the largest diameter and most powerful SAG and ball mills ...
The Brucejack underground gold mine has been operational since July 2017. Located in the northwestern region of British Columbia (BC), Canada, it is fully owned by Australian company Newcrest Mining. Canadian precious metal resources exploration and development company, Pretivm Resources, was the previous owner and operator of the mine.
Tenova TAKRAF Africa (formerly Bateman Engineered Technologies) is putting the final pieces together in completing an order for the supply of a x, hydraulicallydriven SAG mill to Ontario Graphite, operators of the Kearney mine located in Kearney, Ontario, Canada, about 300 km north of Toronto. This is the largest confirmed graphite ...
SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78%, with a 42 ft dia. mill built but not yet operational. The more recent option
ACS1000 variable speed drive increases output and performance of SAG mill The LaRonde mine in Canada is AgnicoEagle's flagship operation producing about 260,000 ounces of gold annually. In order to run the motor and the SAG mill at the required load output the existing drive was replaced with ABB's ACS1000 variable speed drive.
has been selected to design and supply a 42 ft x 25 ft, ( x ) 28 MW gearless SAG mill, plus two 26 ft x 42 ft, ( x ) MW ball mills and two VTM1500WB VERTIMILLS ® for Newmont Mining Corporation's Yanacocha Conga coppergold project in Peru. The 42 ft diameter SAG mill is the world's largest and is the first of its kind.
As you can understand from high standard deviation, the difference is not consistent but in 93 % of operation times, drive number 2 draw more current in both forward and reverse rotation. Power draw is about 7300 (kW) (max of Power draw is 8200 kW). The voltage always is consistent and there is no significant process change during SAG mill ...
Tozlu and Fresko (2015) estimated that the total installed motor capacity of AG/SAG mills in hard rock mining in 2015 was million kW (see Fig. 1).Given that mining industry activity has been relatively slow since then, additional sales of AG/SAG mill capacity from then until now (2021) would possibly be no more than million kW.
The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
The various options available for larrsepower semiautogenous grinding (SAG) mill drive systems are examined, together with their impacts on mill design and relative capital and operational costs. A brief history of largemill drive systems is given. Stateoftheart mill design and mechanical design considerations are also discussed.
Mill Components Read online for free. Scribd is the world's largest social reading and publishing site. ... Manufacturing limitations from gear vendors determine the minimum number of pinions which can be used to drive the mill as well as the number of gear sections. If the mill requires approximately 6000 ...
TABLE OF CONTENTS. SAG 2011 Conference Workbook Sunday Morning Mill Internals Time Paper Title, Author 8:00 8:20 8:40 9:00 9:20 9:40 10:00 10:20 10:40 11:00 11:20 11:40. Autogenous and Semiautogenous Mills 2010 Update, Stuart M. Jones, Jr. and Moris Fresko Simulation as a Tool to Enable Worlds Best Mill Relining Practice, Peter Rubie Quantifying the Influence of Liner Shape on Mill Filling For ...
In Figur e 8 the starting torque profile is shown for a SAG Mill. ... This article reviews various mill drive configurations and improved SM characteristics when used with advanced drives. It will ...
This paper presents the technical details of the world's first 42 foot diameter 28 MW gearless SAG mill, installed at the Conga coppergold project in Peru. It explains the challenges and solutions for designing and operating such a large mill, and how it delivers high efficiency and low maintenance costs.
Mill in Brazil and Lumwana having a 38ft, 18 MW SAG and one 26ft, 16 MW Ball Mill in Zambia, all three mills put in operation in 2008, as well as Los Bronces, Confluencia in Chile equipped with one 40ft SAG Mill of 22 MW and two 26ft Ball Mills of MW commissioned in 2011. In the light of increasing interest in that technology various ...
SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (13563)] AG/SAG Mill. AG/SAG mills are normally used to grind runoffmine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
Principle of SAG Mill operation SAG mill. SAG is an acronym for semiautogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' () in diameter, powered by a 28 MW (38,000 HP ...
As a result, ABB developed three of the largest diameter and most powerful drive systems for a SAG and two ball mills installed at the highest altitude to date. The fully integrated and optimized solution for the grinding circuit consists of: 1 x 28 MW GMD to power the 40 ft SAG mill. 2 x 22 MW GMDs to power two 28 ft ball mills.
SAG mill with COMBIFLEX® drive for gold ore grinding. Ball mill with ring motor drive. Brake of a ring motor drive. 8 Flotation Wet grinding Grinding is one of the most energyintensive production stages and therefore has a substantial energysaving potential. The main demands made on grinding
The Conga project is located approximately 560 miles (900 km) north of Lima, at an altitude of 13,400 ft (4,100 m) above sea level. It is situated near the Newmont Yanacocha gold mine, where installed what was then the world's largest singlestage SAG mill, a 32 x 32ft ( x ) EGL mill, driven by a ABB gearless motor ...
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As part of a twoyear service contract, Siemens will continue to support the drive technology implemented in the SAG mills 1 and 2. In the island state of Papua New Guinea, Ok Tedi Mining Limited (OTML) runs the copper and gold mine Ok Tedi. OTML's drive train infrastructure at the Ok Tedi mine is in excess of 30 years old.
Paul Shelley and Ignacio Molina (Molycop) and Dimis Patsikatheodorou (Westgold Resources), for their paper titled 'SAG mill optimisation insights by measuring inside the mill'. This was presented at the ProceminGeomet Conference in Santiago, Chile, in 2019. In a first for industry, this innovative approach aims to collect data from ...
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